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Aerospace and Defense industry

How we help realize innovation in the Aerospace and Defense industry

We are in very exciting times for the Aerospace and Defense industry. This is one of the greatest and most dynamic periods of innovation ever seen:

  • there are hundreds of companies working on electric aircraft and Urban Air Mobility solutions – from small startups to large OEMs;
  • we are entering a boom in fighter development, with many next-gen programs in work;
  • Space is no longer dominated just by big governments and big companies, but by many small startups and private investors, with many initiatives in launches, satellites, exploration, and even space tourism.

Siemens is a major player in the Aerospace and Defense industry, and we are proud to be its partner in the countries where we operate.

Aerosapce and defense industry

Aerospace and Defense industry segments

The Aerospace and Defense Industry includes the manufacturing of aircraft, space vehicles, engines, and parts, as well as maintenance, repair, and overhaul (MRO) services. Aerospace manufacturing can be segmented into Defense and Commercial Aerospace manufacturing. A more precise segmentation is shown below.

Aerospace and Defense Market Segments and Sub-Segments

Segments Sub-segments
Aircraft and AirframeDefense, Commercial, General Aviation
Aerospace and Defense AgenciesAir Force, Navy, Army, Space
Space SystemsLaunchers, Satellites, Manned Systems
Aircraft EngineTurbine, Piston, Electric/Hybrid
Land SystemsManned, Unmanned
Avionics and Defense ElectronicsCommercial, Defense
Air TrasportationCommercial, Logistics, Airports

Aerospace and Defense Industry Market Share

The Aerospace and Defense Industry market share is dominated by companies operating in the United States. According to the latest statistics, the US has by far the largest market share in the Aerospace and Defense Industry, compared to any other country, with more than 80 million export.

Other leading actors in the Aerospace and Defense Industry market share are two European countries, France and Germany, followed by UK and Canada. If we add up the market share of the different constituent countries, we can see that the European Union as a whole has a weight equivalent to that of the United States.

Aerospace and defense industry market share
Leading countries with the highest aerospace exports in 2020 (source: Statista)

If we consider single manufacturers, the Aerospace and Defense Industry market share is dominated by four companies: Lockheed Martin, Airbus, Raytheon Technologies, and Boeing.

Among the top 10 companies, 5 are from the United States, 3 from France (Airbus, Thales, and Safran), 1 from the UK (BAE Systems), and 1 from Italy (Leonardo), with the British Rolls-Royce Holdings almost at the same level.

All of the top 10 companies are Siemens customers, 4 of them through Cadlog.

Leading aerospace manufactures
Leading aerospace manufactures

Challenges in the Aerospace and Defense Industry

The Aerospace and Defense Industry is expected to experience continued growth in most segments for the foreseeable future. Commercial airlines, in particular, continue to purchase new aircraft to lower the cost-per-seat-mile cost. The challenge today, whether it’s a commercial program or a government contract, is to deliver a product that meets all the technical and performance requirements at cost and on schedule. This challenges OEMs and their suppliers to continuously transform their extended supply chains to optimize total productivity while maintaining a highly dynamic and virtual workforce.

With this in mind, the unique value that as a Siemens Digital Industries Software partner we can provide is the ability to help companies in the Aerospace and Defense Industry to more successfully pursue their projects while containing costs and driving excellence in program execution.

The need to fully understand the manufacturing implications of multiple design alternatives is an important element of program success.

The shift-left strategy

Enabling early involvement of manufacturing engineering in the assessment of design alternatives, accurate planning for on-time project launch and effective communication with the shop floor are all examples of opportunities for companies to shift left the integration of the manufacturing definition in the product development process.

With the shift-left strategy, design teams can evaluate different design alternatives from the beginning. But production scheduling teams can also make production decisions at the same time as the aircraft design evolves. In this way, critical decisions are made collaboratively.

shift
Shift left program decisions are a critical initiative for Aerospace and Defense companies.

The role of Digital Innovation

As the industry recovers after the pandemic, companies in the Aerospace and Defense Industry that focus on Digital Innovation should thrive, according to Deloitte. This will be especially true for those that prioritize greater efficiency in their engineering, manufacturing, and supply chain processes by implementing Digital Thread and Smart Factory solutions.

By investing in digital initiatives across production and the supply network, Aerospace and Defense manufacturers can solve specific challenges such as fluctuating demand. This comprises data capture and analysis across their manufacturing footprint to identify breakpoints and opportunities for improvement.

Ebook

To achieve program profitability while satisfying demands for more mission capabilities, aerospace companies must turn to a digitalized approach. Digitalization not only allows teams to work in a virtual environment, but introduces a high level of automation across domains and disciplines bringing visibility, insight and traceability to all facets of electrical program and wire system development.

What we offer to the Aerospace and Defense Industry

If major European Aerospace and Defense companies are our customers, there are many good reasons.

An ongoing challenge for these companies, for example, is that they must produce systems that operate in different environments, such as air and land, naval and maritime, space and cyber-space, and of course, each product comes with its own special requirements.

PCB Design and Verification

The products of Aerospace and Defense companies are mainly multi-board projects that include analog and digital programmable devices, with high-speed communication lanes and high-efficiency DC/ DC converters close to analog nets. Their boards are very complex. In designing these complex boards, companies face a spectrum of challenges ranging from ensuring signal and power integrity, to manufacturability, meeting reliability and cost requirements, and up to providing higher functions with increased thermal density successfully. One of the designer’s biggest challenges is the complex routing required for their many high-speed nets to the FPGA.

To address these design challenges and achieve right-the-first-time innovations quickly, they use the tools like Xpedition, PADS Professional, HyperLynx, and Valor NPI.

Simulation

Siemens' Simcenter software uniquely combines system simulation, 3D CAE, and test to help Aerospace and Defense designers to predict performance across all critical attributes earlier and throughout the entire product lifecycle. By combining physics-based simulations with insights gained from data analytics, Simcenter tools like Flotherm XT and FLOEFD help you optimize the design and deliver innovations faster and with greater confidence.

Electrical System Design

For Electrical Systems, the Capital tool suite from Siemens allows Aerospace and Defense manufacturers to improve response times, introduce new technology and innovation, reduce the cost of documentation and improve affordability up and down the supply chain through repurposing and re-use. Engineering teams reduce the probability of being surprised by unexpected issues during platform integration that could force costly iterations. Capital is the only electrical environment that spans the full electrical system value chain: from electrical system definition, through design, into the manufacture, and finally, to support and maintenance.

Hardware Design

All in-flight hardware (i.e., PLD, FPGA, or ASIC designs) must comply with the DO-254 requirements-driven process-oriented safety standard. Today’s safety-critical FPGA designs are typically verified using only simulation-based directed test verification. These methods must be complemented to adequately verify the near infinite state space of the largest designs. Without better verification, it’s impossible to clearly demonstrate that a safety-critical design is truly robust. Siemens EDA Questa Formal Verification, the market leader in formal model checking, can work with simulation to greatly improve design safety and reliability. In addition, this can provide additional DO-254 credit under the heading of “robustness”.

Smart Manufacturing

With the ability to utilize part manufacturing information from design all the way down to the shop floor, Smart Manufacturing by Siemens enables companies involved in the Aerospace and Defense industry to leverage:

  • Automation to improve repeatability and flexibility and reduce rework and scrap.
  • Multidisciplinary process planning to integrate electronic and mechanical systems and processes to build better quality, more complex products.
  • Advanced manufacturing technologies such as additive and robotics to speed up production and lower weight and material usage.
  • Continuously improve and optimize manufacturing processes through insights from IoT and data analytics.

Why to choose Cadlog?

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Siemens Ecosystem

The technologies already used by best-in-class organizations and Siemens' Digital Twin-based method made accessible for any small and medium business thanks to a set of scalable solutions.

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360-Degree Digitization

You will be part of a large industrial system where many different companies cooperate to provide you with the best solutions for Digitization, whatever the field of application.

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Experts in Electronics

We have been working in Electronics for more than 30 years. We have built a portfolio of solutions and own an expertise that allow us to face any aspect related to the design and manufacturing of electronics.

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Customer at the Center

Listening to you, deeply understanding your company and requirements. Taking into consideration your budget and the goals you want to achieve. Supporting you daily to grow faster,  together.

Software for the Aerospace and Defense industry

xpedition enterprise

Xpedition Enterprise

Xpedition Enterprise is the top solution for the entire PCB Design flow. Reduces design cycles 50% or more.

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PADS Professional PCB Design

PADS Professional

With PADS Professional design teams have everything they need to bring even complex projects into production quickly.

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hyperlynx, pcb simulation

HyperLynx

The HyperLynx tools let you discover and correct problems earlier in your design cycle using advanced PCB simulation techniques.

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PCB DFM

Valor NPI – The Siemens Solution for managing PCB DFM Rules

PCB DFM Rules for Successful Manufacturing can be easily managed with Valor NPI, a Siemens tool that shortens your Time to Market.

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flotherm, electronics thermal analysis

Simcenter Flotherm XT

Simcenter Flotherm XT is a CAD centric electronics cooling simulation software provided by Siemens, which allows you to reduce time to market.

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floefd for 3d cfd analysis

Simcenter FLOEFD

FLOEFD is an Electronic Cooling solution that lets you perform 3D CFD Analysis inside your CAD software in the early stages of the project.

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